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Table 1 Resource use items in the in-depth interview guide

From: Cost benefit of investment on quality in pharmaceutical manufacturing: WHO GMP pre- and post-certification of a Nigerian pharmaceutical manufacturer

Item

Description

Possible data source

A. Quality Improvement Interventions

  

Capacity building of personnel

Cost of capacity building/training for personnel

Financial records/interview/training and records

Engagement of consultant/expert (e.g. validation/qualification of equipment, design of facility)

Consultancy fees and calibration cost

Financial records

Recruitment of additional staff

Staff cost

Financial records

Recalls

Logistics cost (cost of retrieval from market, litigation/penalties)

Interview

Audit

Cost of carrying out audit

Financial records/interview

Post-marketing surveillance (PMS)

Surveillance cost/cost of analysis

Interview

Preventive maintenance

Cost of spares, contractor or service provider

Financial records

Supply chain system (e.g., warehousing, delivery, vehicles)

1. Cost of setting up or upgrading warehouse

1. Financial records or estimate from a quantity surveyor

 

2. Cost of maintaining quality storage or distribution of specialized products or materials

2. Financial records

Product development

Cost of product development, stability chamber etc.

Financial records/interview

Upgrade of facilities or acquiring new building/structures (e.g., building, HVAC, warehousing, equipment, analytical equipment, process, packaging)

Cost of upgrade or new acquisition

Financial records or estimates from a quantity surveyor/supplier

B. Benefits of Quality Improvement

Sales volume

Unit sold, monetary income from sale measure pre and post implementation

Financial records

New business

Income from new business/customers

Sales records/financial records

Internal failures including rework, out-of-specification (OOS),batch records, errors, omissions

Cost of man-hours, machine hour/operation cost, material/product cost associated with internal failures

Factory/laboratory logs and interview

External failures including customer complaints, recalls, litigation, compliance directive by regulatory agency, cost of repeated inspections due to regulator’s quality concerns

1. Cost of product replacement, man-hour spent on investigation and cost

2. Logistic cost, cost of lost products, cost of destruction, man-hour in collation and compilation of reports

3. Potential litigation charges

4. Default fees, fines

Financial records, factory logs, interview and standard regulatory agency default fees

Potential new business

Potential to access new markets e.g. donor agencies, Ministry of Health (MOH), etc.

Willingness-to-pay by donor agency, MOH, etc.